Overview

The ThermaLink™ Control System is a fully customizable industrial automation solution designed for furnaces, heaters, boilers, process tanks, and other heat-based applications.
Built on the same proven technology platform as our FrostLink™ system, ThermaLink™ provides precise temperature regulation, intelligent automation, and real-time remote monitoring — all from a simple, user-friendly interface.

Key Features

🌡️ Temperature Monitoring & Control

• High-accuracy temperature sensing using RTDs or 4–20 mA transmitters.

• Adjustable setpoints and PID-based control for stable, efficient heating.

• Real-time display of process temperatures, trends, and system performance on a touchscreen HMI.
  
  

🔥 Heater & Furnace Management

• Supports single or multi-zone heating systems.

• Automatic sequencing for heaters, blowers, or burners.

• Safety interlocks for over-temperature, airflow, or flame failure conditions.
  
  

🚨 Alarm & Fault Detection

• On-screen and remote alerts for high/low temperature, sensor faults, or control errors.

• Clear, configurable fault messages to simplify troubleshooting.

• Optional automatic email or SMS notifications for off-site visibility.
  
  

🌐 Remote Connectivity

• Ethernet-enabled PLC and HMI for secure remote access and diagnostics.

• Optional mobile app dashboard for monitoring and control on the go.

• Integrates easily with plant networks or SCADA systems.
  
  

📊 Data Logging & Reporting

• Continuous logging of temperature trends, alarms, and events.

• Exportable data for maintenance records or process validation.

• Optional daily or weekly system summaries sent automatically via email.
  
  

System Architecture

• Controller: Industrial-grade PLC (AutomationDirect, Allen-Bradley, Siemens, Omron etc.)

• Interface: High-resolution touchscreen HMI with intuitive layout

• Inputs: RTD or analog temperature sensors

• Outputs: Solid-state relays or contactors for heaters, valves, or fans

• Communication: Modbus, Ethernet/IP, or custom protocol options
  
  

Custom Options

• Multi-zone temperature control (1–36+ zones)

• Integration with existing burners, ovens, or process skids

• Combined heating and cooling management with FrostLink™

• Remote data dashboards and cloud monitoring

• Custom alarm logic or safety shutdown routines
  
  

Benefits

• Ensures accurate, consistent heating for any industrial process

• Reduces manual adjustments and downtime

• Improves energy efficiency and system safety

• Keeps operators informed with live alerts and temperature logs
  
  

Applications

• Industrial furnaces and ovens

• Ceramic and brick kilns

• Boilers and hot water skids

• Process tanks and chemical heating systems

• Food processing and drying lines

• Heat trace systems and thermal control panels
  
  

Reliable heat when it matters most.
ThermaLink™ gives you total control and visibility over your industrial heating systems — with automation, safety, and connectivity built in.
Smarter heat control starts here.